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Circulation heaters are packaged units designed to heat a flowing medium using in-line or side-arm piping configurations. Complete units consist of built-in heating elements, a heating chamber, thermostat and/or sensors (stock units), insulation, insulation jacket, mounting brackets and inlet and outlet connections. Circulation heaters offer high efficiency since all heat is generated within the solution. Fluids are directed past the heating elements giving fast response and even heat distribution.
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Integrating all the components – temperature controllers, overtemperature controllers and Power Controllers – into standard, off-the-shelf-panels, sets Chromalox apart from the competition. Chromalox stocks more standard power control panels, in different sizes and configurations than anyone in the industry. Choose from basic. single-circuit, low amperage contactor or SCR mini control panels to sophisticated, multiple circuit, higher amperage phase angle SCR control with full system diagnostics and several layers of process redundancy. Every panel is pre-engineered, field-proven and ready to install, and saves you the time and trouble of selecting, obtaining and assembling the various components. Select from pre-configured panels that include: • NEMA 12, 7, 4X or 4 Enclosure • 120-690 VAC • 25 Amps - 1200 Amps • Zero Cross or Phase Angle • Process/Temperature Controller(s) • Overtemperature Controller(s) • SCR Power Controller(s) and Fusing • Contactor(s) • Hybrid Contactor with SCR Trim Control • Pushbuttons, Switches, Indicators and Labeling Options • Agency Approvals (UL, CSA, cUL)
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Drawing on nearly 100 years of experience, Chromalox has an expertise that comes from working with world-scale engineering groups such as Bechtel and Flour-Daniel, U.S. military shipboard systems and the most demanding research institutions. Chromalox has encountered and conquered the challenges of even the most specialized requirements. This experience translates to efficient, economical solutions for your system's applications.
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The Electronics Department develops and markets electronic components for industrial automation, process automation and energy production. These components are used both inside and outside of the electrical cabinet. The focus of the electronics sector is on processing digital and analogue signals. These signals can be converted, standardised, protected and prepared for communication. For these purposes, we offer signal converters and input/output devices for Fieldbus communications based on Industrial Ethernet and Fieldbus. Product solutions are also available for the following fields: surge protection, protecting and amplifying digital signals, supplying devices inside and outside of the electrical cabinet, Ethernet data communication and for pre-assembled system cables. All of these products feature a mechanically convenient installation process, an optimised handling of electrical connections and safe wire connections. The products themselves are well suited for harsh industrial applications. They are suitable for use in a large range of operating temperatures and feature excellent resistance against electromagnetic interference. With this portfolio, the Electronics Department features products which cover the full industrial applications spectrum for the transferring and conditioning of power, signals and data.
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Immersion heaters are designed for direct contact heating of water, oils, viscous materials, solvents, process solutions and gases. Since all heat is generated within the liquid or process, virtually 100% energy efficiency is achieved. Various temperature control options permit very tight process temperature control. Basic mounting options of threaded screwplug connections, flanges or simple over-the-side designs facilitate customer installation. A large selection of designs is available from stock for immediate delivery. Products are available for heating any fluid, from plain water to corrosive solutions, highly viscous oils, and for many specialized applications such as high pressure and hazardous areas. Custom engineered designs are also routinely manufactured by Chromalox.
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Chromalox makes it easy to protect expensive process equipment, products and processes. From multiple loop digital monitors to microprocessor-based 50 Series High Limit Controller with digital communications, to the space-saving, compact board level models, Chromalox has the right monitor or overtemperature controller for your application.
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As your single source for the essential control elements, Chromalox specifies and stocks all the accessories you need to complete your application – simply and reliably from one source: • Thermocouples and RTDs • Thermowells, Connection Hardware and Extension Wire • Calibration Devices • Indicating Meters, Timers and Recorders • Electromechanical Contactors, Thermostats and Thermoswitches.
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Chromalox offers a complete array of solid state power control components from efficient, costsensitive SSR's to full-featured advanced SCR's. Options such as parameter diagnostics, current limiting, multiple firing modes, soft start and communications ensure high precision control, system integrity and process stability: • Zero-Crossover and Phase-Angle Fired • 120 to 690 VAC • 0 to 1200 Amps • Single and 3-Phase Loads • User Configurable Firing Models • Current Limiting, Heater Break and Soft Start • V, I, P Diagnostics • Standard Industrial Communication Protocols
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With control options ranging from basic electromechanical thermostats to multi-loop, microprocessor-based temperature and process controllers, Chromalox has the exact degree of cost-effective product sophistication, or simplicity, that your application demands: • 1/32, 1/16, 1/8 and 1/4 DIN Temperature and Process Controllers • Single and Dual Loop Advanced Process Controllers • Multi-Loop Controllers • Non-Indicating Temperature Controls • Thermostats • OEM Engineering and Customization Capabilities Standard Chromalox controllers are equipped with advanced features such as: • Digital Communications • Ramp/Soak • Fuzzy Logic • Self-Tuning Control
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Band heaters grip tightly to cylindrical surface to supply uniform heat transfer, critical to the heater life. Chromalox band heaters are flexible and come in one or two-piece construction for easy installation and removal. They accommodate diameters as small as 15/16" and as large as 20" and are capable of reaching sheath temperatures up to 1500°F. Stainless steel braids and conduit protect terminations and resist contamination. Completely customize your heater by specifying exact physical dimensions, material, electric ratings and terminations.
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Features The 241CE II Hydrocarbon Dew Point Analyzer is a quality control tool for natural gas processing, distribution and consumption. Detection and measurement of hydrocarbon dewpoint is achieved in a single cell, single cycle operation. The dew point analyzer uses patented chilled-mirror technology. With the 241CE II Hydrocarbon Dew Point Analyzer, all monitoring and measuring of dew points is done automatically under control of an onboard computer, rather than by an operator. The dew point analyzer was designed for unattended operation. Accurate and objective direct measurement of hydrocarbon dew point temperature at pipeline pressure or Cricondentherm
- Proprietary three-stage filter provides superior protection
- Designed for unattended operation with low maintenance
- Compact design allows mounting in optional enclosures
- Digital communications vis Modbus RTU protocol
- Fully integrated sample system
- Hydrocarbon dew point temperature current output
- Oil & Gas
- Chemical & Petrochemical
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Features AMETEK’s 2850 Moisture Analyzer establishes a new standard in clean gas moisture analyzers: ultrafast response speed, exceptional accuracy, virtually no interferences, multigas compatibility, and on-board measurement verification. This unique combination of capabilities makes the 2850 the moisture analyzer of choice for monitoring process desiccant dryers, instrument air dryers, or air separators, and for industrial gas production and quality assurance. Typical Applications
- Industrial gas production and quality assurance
- Cryogenic air separation
- Process dryers
- Oil & Gas
- Chemical & Petrochemical
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Features The 303B offers highly accurate portable measurement of trace moisture in gas streams for division 2 areas. Using an electrolytic (P2O5) sensor, the 303B can be used to monitor nearly all gases. It is compact, lightweight, and suitable for both portable use and permanent installation in Class I Div. 2 areas. With the optional carrying bag and lightweight design, the 303B is truly portable. APPLICATIONS : The 303B is designed to measure moisture content in gases such as air, nitrogen, argon, natural gas, and others with comparable characteristics. Typical applications are:
- Monitoring natural gas pipelines and gas treatment processes
- Monitoring air humidity in dry boxes
- Continuous monitoring of atmospheres in simulated space chambers
- Sensing elements in humidity control systems
- Monitoring inert protective atmospheres in brazing or sintering furnaces
- Monitoring moisture in many fluorocarbon gases
- Constant measurement of batch and continuous driers to assure quality control without the expense of overdrying
- Monitoring anhydrous batch chemical processes at startup
- Quality control of transistor and diode backfill gas
- Instrument air systems
- Cryogenic processes
- Radar waveguides
- Oil & Gas
- Chemical & Petrochemical
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Features The 3050 Moisture Analyzer series measures trace levels of moisture in a gas through the use of a quartz-crystal oscillator sample cell. AMETEK is the leader in quartz-crystal technology, which for thirty years has offered significant advantages over other measurement techniques: • Most accurate trace moisture measurement technology available • Responds far faster to both increasing and decreasing moisture levels • Specific to moisture in most applications • Provides a much more rugged sensor Because of these advantages, the quartz-crystal oscillator has become the industry standard for applications ranging from ultrahigh purity semiconductor gases to natural gas streams containing 30% H2S. Now, the 3050 analyzers bring the benefits of quartz-crystal technology to a broad spectrum of moisture applications. AME Vision Display Unit AMEVision allows users to continually monitor the measurement and diagnostic information from up to eight 3050 series moisture analyzers. AMEVision provides real-time moisture measurements, trend data, and details a variety of maintenance and troubleshooting information from the 3050. Users can communicate with AMEVision via Modbus RS485 and Ethernet LAN. • Compatible with 3050 models OLV, SLR, DO, and TE • Connect up to eight analyzers on one unit • Trend history • Automatic data capture and logging • Calibration history • Alarm history Industrial
- Oil & Gas
- Chemical & Petrochemical
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Features The 3050 Moisture Analyzer series measures trace levels of moisture in a gas through the use of a quartz-crystal oscillator sample cell. AMETEK is the leader in quartz-crystal technology, which for thirty years has offered significant advantages over other measurement techniques:
- Most accurate trace moisture measurement technology available
- Responds far faster to both increasing and decreasing moisture levels
- Specific to moisture in most applications
- Provides a much more rugged sensor Because of these advantages, the quartz-crystal oscillator has become the industry standard for applications ranging from ultrahigh purity semiconductor gases to natural gas streams containing 30% H2S. Now, the 3050 analyzers bring the benefits of quartz-crystal technology to a broad spectrum of moisture applications. AME Vision Display Unit AMEVision allows users to continually monitor the measurement and diagnostic information from up to eight 3050 series moisture analyzers. AMEVision provides real-time moisture measurements, trend data, and details a variety of maintenance and troubleshooting information from the 3050. Users can communicate with AMEVision via Modbus RS485 and Ethernet LAN.
- Compatible with 3050 models OLV, SLR, DO, and TE
- Connect up to eight analyzers on one unit
- Trend history
- Automatic data capture and logging
- Calibration history
- Alarm history
- Oil & Gas
- Chemical & Petrochemical
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Features The versatile AMETEK 5000 is a highly sensitive moisture analyzer for process applications where the continuous, reliable measurement of moisture in vapors and gases is required. The 5000 analyzer measures moisture on-line by monitoring the vibrational frequency change of a hygroscopically sensitized quartz crystal that is exposed alternately to wet sample and dry reference gas for 30 second periods. The reference gas is sample gas passed through a molecular sieve dryer to remove virtually all its moisture content. TYPICAL APPLICATIONS
- Catalytic Reforming
- Moisture in Olefins
- Moisture in Natural Gas
- Petroleum Refining - reforming; alkylation; LPG; light hydrocarbons; isomerization
- Natural Gas - cryogenic extraction; transmission stations; storage/distribution; LNG; production
- Petrochemicals - cracked gas; propylene; butadiene; ethylene
- Chemicals - fluorocarbon gases; vinyl chloride; vinyl fluoride; refrigerants; reactor gas blankets; methyl chloride
- Enhanced Oil Recovery - CO2 pipelines
- Electronics - doping gases; dielectric gases; soldering furnace atmospheres; brazing furnace atmospheres; blanketing gases
- Metals - annealing furnace atmospheres
- Oil & Gas
- Chemical & Petrochemical
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Features 5100 Based on Tunable Diode Laser Absorption Spectroscopy (TDLAS) The 5100 hosts a single laser platform to measure a single gas analyte. The device can measure any one of the following gas analytes: water vapor, methane, hydrogen sulfide, carbon dioxide, and oxygen in process or flue gas. If water vapor is the measured gas analyte, methane can be monitored additionally at percent levels using the same laser. A key feature of the 5100 is the use of a sealed reference cell, which contains a known amount of analyte gas measured, for referencing the emission wavelength of the laser. The use of a reference cell enables both the ability to line-lock the lasers and to continuously verify the instrument calibration. The 5100 is designed to handle sample gases with dew points as high as 55ºC. For higher temperature dew point applications the 5100HD is recommended.
- All digital signal processing
- Web-based interface
- Connectivity by modbus, ethernet and analog
- Real-time performance monitoring
- Fully integrated sample handling
- Resistant to contamination
- Reference Cell enables Line Lock and Span Verification The 5100 offers high specificity, selectivity, speed of response and great reliability
- Oil & Gas
- Chemical & Petrochemical
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Features 5100HD Based on Tunable Diode Laser Absorption Spectroscopy (TDLAS) The 5100HD hosts a dual laser platform. Two separate lasers are installed in the instrument, sharing a common optical path through the sample, enabling the measurement of two analytes simultaneously. This results in significant cost savings to our customers. Where the required concentrations of the analytes differ considerably such that different path lengths are required, two sample cells are used. The 5100HD is also capable of dual stream analysis, and can measure any two combinations of water vapor, methane, hydrogen sulfide, carbon dioxide, and oxygen in process or flue gas. Designed to handle sample gases with high dew points, the 5100HD standard version has its sample cell heated to a maximum of 100°C. A version is also available for 150°C. A key feature of this analyzer is the use of sealed reference cells, which contain known amounts of analyte gases measured, for referencing the emission wavelengths of the lasers. The use of reference cells enables both the ability to line-lock the lasers and to continuously verify the optical system performance. Industrial
- Oil & Gas
- Chemical & Petrochemical
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Features Based on Tunable Diode Laser Absorption Spectroscopy (TDLAS) The 5100P analyzer provides simple, easy-to-use moisture analysis using tunable diode laser absorption spectroscopy (TDLAS) in a durable, lightweight, and mobile package for measurements in natural gas. Designed to be intuitive to start-up and log data, the 5100P is the tool-of-choice for users needing to perform measurements in remote locations or verify fixed analyzer installations.
- Fast response, highly accurate measurements
- Integrated sample system removes contaminants
- Rechargeable battery for at least 8 hours of operation
- Lightweight package simplifies transporting the device between locations
- Certified for use in hazardous areas
- Minimal maintenance required
- Measurement confidence
- Increased efficiency
- Oil & Gas
- Chemical & Petrochemical
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Features Critical moisture measurement applications include high purity gas production; olefin manufacture, storage, and transmission; semiconductor gases; and industrial gas production and quality assurance. For these applications and more, turn to the 5800 Moisture Analyzer. This analyzer offers a truly remarkable combination of performance benefits: exceptional accuracy, multi-gas compatibility, fast response speed, and wide measurement range. Industrial
- Oil & Gas
- Chemical & Petrochemical
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Features Measuring moisture in natural gas is not a difficult application, but reliably measuring on a continuous basis is. Glycols and entrained compressor oils can quickly contaminate or damage most moisture sensors. In addition, many moisture analyzers have no means to detect the presence of such contamination, leading to inaccurately monitored or completely unmonitored gas streams. Industrial
- Oil & Gas
- Chemical & Petrochemical
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Features Building upon the success of our quartz-crystal moisture measurement technology, the 5830 is an easy-to-use process moisture analyzer that offers a truly remarkable combination of performance features: exceptional accuracy, multi-gas compatibility, fast response speed, and wide measurement range. The 5830 is ideal for critical moisture measurement applications including high purity gas production, semiconductor gases, and industrial gas production and quality assurance. Equipped with an on-line verification system, this state-of-the-art analyzer is designed to rapidly build and maintain operator confidence in its analyses. The verification system allows you to challenge the analyzer’s sensor at will with either a zero gas or an actual NIST-traceable moisture concentration to check both its baseline stability and responsiveness to real moisture. No other manufacturer offers these exclusive abilities in their moisture analyzers. Industrial
- Oil & Gas
- Chemical & Petrochemicaly
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Features The 5910 analyzer provides a quantum leap forward in performance across all measurable parameters. The 5910 is sensitive to changes in moisture concentration of less than 500 pptv. We know this because the nominal noise level is below 50 pptv. The result of these phenomenal abilities is an accuracy of better than ±100 pptv or ±10% of reading. Typical Applications Continuous Monitoring : Continuous moisture analysis is a valuable tool for quality assurance and process monitoring. As a quality assurance analyzer, the 5910 verifies that specified gas purity levels are maintained at on‑site separation, bulk delivery and distribution system transfer points, and ultimately, at points-of-use. The 5910 satisfies all the demands of continuous monitoring principally low detection limit, high measurement accuracy, and internal verification. Analytical Carts : The 5910 is the perfect analyzer for temporary monitoring applications for verifying installation, maintenance, or repair of gas distribution systems. Such temporary or spot testing makes excellent use of the unique combination of capabilities provided by the 5910—very fast response speed, especially to decreasing moisture concentrations for monitoring system dry-down; complete compatibility with O2, H and inerts; rapid start-up response; and the ability to quickly change from one gas to another. Industrials
- Oil & Gas
- Chemical & Petrochemical